https://www.tektonics.com/contact daily 0.75 2026-01-22 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1646238345941-6C7LIBVR2NDSNRC3N43Q/exterior.jpg Contact https://www.tektonics.com/burlington-medical daily 0.75 2025-08-19 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550252339457-C9WVSKDJFDUHNJP2TFCM/tektonics+burlington+medical+banner.jpg Burlington Medical https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550253121059-7IB7LBDN96RA9RU23YVR/tektonics+machining+burlington+medical.jpg Burlington Medical Laser Engraving Logo https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550253175983-S7TLRME5TVYL37XNA2WD/tektonics+burlington+medical+3.jpg Burlington Medical CNC Machined Aluminum Component https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550253189885-IUVZ2VFEDBENWK56DBGE/image-asset.jpeg Burlington Medical Product Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550253199582-B7AUUW1YGIPJVH2BRGC6/image-asset.jpeg Burlington Medical Mechanical Design Components https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550252746226-EGCMEI5I2X7WYEHRN9KO/tektonics+turnkey+manufacturing+burlington+medical+2.jpg Burlington Medical https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550253189885-IUVZ2VFEDBENWK56DBGE/image-asset.jpeg Burlington Medical https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550252746226-EGCMEI5I2X7WYEHRN9KO/tektonics+turnkey+manufacturing+burlington+medical+2.jpg https://www.tektonics.com/linear-tube-audio daily 0.75 2026-04-02 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550254747305-TAIDY76IZ0GBJ4TGU96F/Tektonics+LTA+Integrated+Amp+Front.jpg Linear Tube Audio https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550255360816-J3Y8BMARFUDWG0K02U4A/Tektonics+LTA+machining.jpg Linear Tube Audio CNC Machined Aluminum Faceplate https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1722288336612-MCOU6B3V937Y0LABTHR2/LTA%2BMZ3%2Bback.jpg Linear Tube Audio User Interface Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1564505134511-PSNNPEEACW1RA7846VPT/LTA+Integrated+Amp+Detail1+Square.jpg Linear Tube Audio User Interface Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1673640039957-VTXTC80YJ3QZ0UIXUZ8G/LTA+MZ3+tube+detail+2.jpg Linear Tube Audio Electronics Chassis Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550255389773-Z86QX1HBJW5KSBUNDBR7/LTA+prototype.jpg Linear Tube Audio Prototyping Form & User Interface https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550254822963-L6X5A8L5WFV1QVH5QVWN/Tektonics+audio+machining.jpg Linear Tube Audio https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550255334335-BAK5BP1K08ADLOJ9M0CJ/LTA+Integrated+Amp+Detail.jpg Linear Tube Audio https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550255258083-GNUL6TLXPPUGPMI6ZBDC/LTA+MZ3+tube+detail+2.jpg Linear Tube Audio https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550255485773-JOQK7FH33JGC6W1VE6DK/LTA+MZ3+front.jpg Linear Tube Audio https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550259796716-YSNKZ3Y5LPSBUEGAXEKG/tektonics+linear+tube+audio+brass+capacitive+buttons.jpg Linear Tube Audio https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550260353460-YLVU0C1GYW6E5W0FZOOG/tektonics+linear+tube+audio+aluminum+machined+face.jpg Linear Tube Audio https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550254822963-L6X5A8L5WFV1QVH5QVWN/Tektonics+audio+machining.jpg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550255485773-JOQK7FH33JGC6W1VE6DK/LTA+MZ3+front.jpg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550259796716-YSNKZ3Y5LPSBUEGAXEKG/tektonics+linear+tube+audio+brass+capacitive+buttons.jpg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550260353460-YLVU0C1GYW6E5W0FZOOG/tektonics+linear+tube+audio+aluminum+machined+face.jpg https://www.tektonics.com/devore-fidelity daily 0.75 2025-11-20 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550263614527-F6TX5OES3ZYMVFAK34XO/Tektonics+machine+castings+brass+bronze+Devore+Fidelity.jpg Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550265944401-D18KKBSS90ZKEOVBZWC6/tektonics+devore+brass+casting+process.jpg Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550265941823-PR5DSM8Q6PCKBMIXOGPV/tektonics+devore+brass+casting+process+2.jpg Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550265941299-OGXMXQBD03N50KQU0YJP/tektonics+devore+brass+casting+process+3.jpg Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644956733446-W3UYA8TIR2ITNVVZSCAZ/tektonics%2Bdevore%2Bbrass%2Bcasting%2Bprocess%2B4.jpg Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550182133833-VUWNOL0KKWW1QTNI2WH6/_DSC4427.jpg Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550264500644-K17SL8VV1RJXY5S4V93P/devore+machining+bronze+brass+casting Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550264550072-QR8H3OI59X0LPGVJGCVW/_DSC4399.jpg Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550263693184-6LHMIT6FRLHAL6J3DF0C/Tektonics+Devore+Fidelity+fixture.jpg Devore Fidelity https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550263693184-6LHMIT6FRLHAL6J3DF0C/Tektonics+Devore+Fidelity+fixture.jpg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550182333981-U3JPV05SPJ037918XMO3/181012-DeVore-8.jpg https://www.tektonics.com/laser-marking daily 0.75 2026-01-12 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/12c827fc-1bd7-49d5-8a31-c9a58887c56d/P1077552.jpg Laser Engraving https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644954249673-2NABNFUJROJIT2KRUBGA/lansing.jpg Laser Engraving https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/0f7adc2c-2e17-4681-af21-487f2e5e903c/MMU+Full_edit.jpg Laser Engraving https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/f1fa4183-da40-480b-9008-7ea831a4b343/P1077561.jpg Laser Engraving https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/6db2fcca-c549-4c23-b87d-6c50aca0a72a/epilog+fision+pro+edit.png Laser Engraving - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644855026024-V9A1WKYE4OGZVVHGF0TK/record%2Bweight.jpg Laser Engraving - Branding Our client wanted to add branding to their record weight. When anodized aluminum is laser marked, the area is bleached bright white. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644855132055-2AMWJTSJW20GL9TGK0BX/rva.jpg Laser Engraving - Custom Image Laser engraving a map of the city of Richmond, Virginia on wood. We are able to create varying depths for the engraving to highlight specific areas. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644855059050-UI9HIKR2JRBV1SHJE9W3/stick.jpg Laser Engraving - Graphics https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644854914679-77UBQ4STZ3YPKAJOX6EA/AC%2Bgreebs%2B2.jpg Laser Engraving - Branding Our client wanted to add their logo to their small stainless steel smoking device. After creating a fixture, we are able to consistently add the logo to the curved surface every time. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644856699239-XPIJQC4B103L9AUC9LKZ/b%2Bchips.jpg Laser Engraving https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644855099798-KPJ1SDAIBQB6TA1JUOKV/record%2Bweight%2B3.jpg Laser Engraving - Laser Marking Brass Our client wanted to add text and graphics to their patinaed brass weight. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1651859477221-WZWHUGKZSWKRP4VGWYA8/lta.png Laser Engraving - Laser Marking Anodized Aluminum Our client wanted to label the controls on the faceplate of their product. After anodizing aluminum, we laser mark the component to create the bright white indicators. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1651859342317-4A1J9JBX4WZQCLCYXTFG/coasters.png Laser Engraving - Laser Engraving Wood Our client wanted to create a series of custom coasters. We designed and engraved custom graphics onto laun plywood for this project. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1651860178737-F413XD0RBRAODNUE7ZWR/tektonics%2Bburlington%2Bmedical%2Bbanner.jpg Laser Engraving - Laser Marking Aluminum Our client wanted to make their logo and contact information easily visible to their clients. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/6db2fcca-c549-4c23-b87d-6c50aca0a72a/epilog+fision+pro+edit.png https://www.tektonics.com/request-an-estimate daily 0.75 2026-01-19 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1645050214799-3KLFOGYOEQIUG8LF497S/contact+us.png Request Estimate https://www.tektonics.com/about daily 0.75 2026-02-09 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/41213a7b-dd36-41ce-93e9-cbced00a7e18/office+2.jpg About https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/3610d0a5-9e43-49c6-a50a-9524a7361c27/office.jpg About - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/14838c44-e4aa-4677-aafe-36bda1084a50/Team+Photo+2.jpg About - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/23dd4520-b223-4ae9-bc1e-d7ac220c1dfb/exterior.png About - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1754499391512-7NP4SE4H0I7P18PUKQ7L/Tektonics_CNC_Machining_Services.jpg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/156e343d-d092-4d4f-87e9-6b6c6360327a/CNC_Routing_Wood_Tektonics_Design_Group.png https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/ac1ad0f2-5260-41dd-a78c-09200cb0c9a4/ac+greebs.jpg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/e2c2fca6-3141-4444-9121-2c17860f6743/KGC.jpg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1722288336612-MCOU6B3V937Y0LABTHR2/LTA%2BMZ3%2Bback.jpg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644874122190-J9B8BH106CMS34AFEZNQ/TektonicsDesignGroup_manufacturing.jpeg https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1646238188872-3DFWDTDC77U8IX00GZF9/TektonicsDesignGroup.png https://www.tektonics.com/overview daily 0.75 2026-01-12 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1645039736733-2670YTDMCIN0S4CMGF02/capabilities+header+2.png Overview https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644934407224-MGIOGWHFJ2J1Q0FVHO4S/record%2Bweight%2B3.jpg Overview https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/5824576f-ea13-4c4b-91eb-1f19363f10c5/MGA+Knob.jpg Overview https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550255389773-Z86QX1HBJW5KSBUNDBR7/LTA+prototype.jpg Overview https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1645107208436-GX65CYKT4012KPK6THZ7/fabrication.jpg Overview https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1537904133737-4F6RWOO7GWN6HAHSQKV4/tektonics+cnc+routing Overview https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1651859477221-WZWHUGKZSWKRP4VGWYA8/lta.png Overview https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/f655bb53-939b-4697-9ed5-a40a2b7e77e0/AA+P1077516_1075.gif Overview https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1c6ebebd-4530-46ae-8744-e2610a8e9514/tektonics+fabrication+thumb.jpg Overview - Fabrication Learn how we make by hand with analog processes to make masterfully crafted pieces. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/30215e5e-29e0-4702-921d-dbcd9824993a/sw4.jpg Overview - Industrial Design See how we translate user needs to beautiful design solutions and shape world-class products https://www.tektonics.com/prototyping daily 0.75 2026-01-12 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1539975357315-QX5GZF2ARD0W7UU2YX58/tektonics+prototyping.jpg Prototyping https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/5824576f-ea13-4c4b-91eb-1f19363f10c5/MGA+Knob.jpg Prototyping https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/6189272d-3faf-44f6-9970-e055a2ddb607/tektonics+prototyping+ban2.jpg Prototyping https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550181783194-H6YKT5E43QXPCRZGHEQ9/LTA+prototype.jpg Prototyping https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/b6f2302c-e8f8-47af-80a5-0f32df7a3fdf/150623_TektonicsDesignGroup_024.jpg Prototyping https://www.tektonics.com/industrialdesign daily 0.75 2026-01-12 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1645118807833-DCMLLKWTDCQVRV3700YL/ID%252Bheader.jpg Industrial Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/55b22b55-09ce-4d0c-a915-ceead37dffc9/MZP+Concept+Render.jpg Industrial Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1645107148309-61V92MPTTU80AKFR926Z/KGC.jpg Industrial Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/88fe2f14-6ba3-4762-acaf-b3ad399939af/Technical+Drawings.png Industrial Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/61d8141d-95c5-4a88-9c25-90aa74ae0c4b/0114200925_HDR.jpg Industrial Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1673640061120-G0FVIPSRKLRRVTA15YNX/tektonics+turnkey+manufacturing+burlington+medical.jpg Industrial Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550255389773-Z86QX1HBJW5KSBUNDBR7/LTA+prototype.jpg Industrial Design https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/55b22b55-09ce-4d0c-a915-ceead37dffc9/MZP+Concept+Render.jpg Industrial Design - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.tektonics.com/process daily 0.75 2026-01-12 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644877550189-V51BWW5ADHS55AF8SS08/design+header+dark.png Process https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/e90efa8a-d7e7-48ac-b5af-38668deee2e4/sw5.jpg Process https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1550264500644-K17SL8VV1RJXY5S4V93P/devore+machining+bronze+brass+casting Process https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1537548615043-NXOTI9Q22005TAFWJHOA/P1010363.JPG Process https://www.tektonics.com/machining daily 0.75 2026-02-16 https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644868010659-5HPOFPOJID1NTJBXTU4N/tektonics%2Bmanufacturing%2Bmachining%2Bban2.jpg CNC Machining & Turning https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644950266686-1YVITFC7TVP2K7GP2G3L/2ss.png CNC Machining & Turning - HAAS VF-2SS We have 3 VF-2SS Vertical Mills in house offering high spindle speeds, fast rapids, and quick tool changes necessary for high-volume production and reduced cycle times. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644950266641-YY9T4NCAVJTN2JFFDDKI/5ss.png CNC Machining & Turning - HAAS VF-5SS Super-Speed vertical mill with quick tool changes and increased Y-Axis travel. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644950448623-F696ARGBFTURJUHQMK1J/Gen-Turn-32-CS-6001-1030x1030.jpg CNC Machining & Turning - Gen Turn 32CS 7 Axis Twin Spindle Mill https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644950552466-YEXDYIAZTG0AALWGUMC5/multicam%2Bapex3r.jpg CNC Machining & Turning - MultiCam APEX3R We have 2 CNC Routers with Three-axis motion control and a wide range of compatible materials such as wood, plastic, foam, rubber, and composite materials. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644956384642-CNMXCIQBG6HW5E72IKGF/ST30.jpg CNC Machining & Turning - HAAS ST-30 High preformance lathe designed to provide setup flexibility, extreme rigidity, and high thermal stability. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644956396076-W185D8Y4TM738Q0UR0Q4/ST30y.jpg CNC Machining & Turning - HAAS ST-30Y High performance lathe with the addition of Y-axis and live tooling that allows milling, drilling, and tapping for increased machine capabilities. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644953346588-XDGXA8UUUQY3WM3KBVQD/AC%2Bgreebs%2B2.jpg CNC Machining & Turning - AC Greebs Smoking Steel Machined by our GenTurn Swiss Hybrid 32-CS out of Stainless Steel, and Laser Engraved by our Keyence Laser Marking System. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644955468463-L77WYWCY8RZE5DYF25LL/0114201452b_HDR.jpg CNC Machining & Turning - Bronze Components Bronze components machined on our Haas ST-30 Lathe https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644953382840-WC7L5H686HNW90JE793C/feet.jpg CNC Machining & Turning https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1644953363238-MWAVIQI7FCNNQQFM5M8J/bronze.jpg CNC Machining & Turning 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https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/10583d64-38be-4250-840f-996bba5af95a/Broken+part+in+context.jpg James River Lift Bridge https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/6523d010-048c-4acc-95ba-062cf37d4f04/Long+Takeup+-+Painted+with+Nuts+-+001+%28Large%29.jpg James River Lift Bridge A quick glimpse of the 332 lb and 82 inch long finished and completed take-up assembly before moving into process photos: this is the main take-up with the main take-up nut and the cap nut. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1754499264804-8L96YFGM0U00M0TU4257/001.jpg James River Lift Bridge Custom-made Class D forged 5-inch thick master plates. The blanks were flame-cut 3/4 inch oversized from our net finished machined parts. Material: ASTM A668. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1754499278071-9W58QFQ728X1M7EBSBO7/002.jpg James River Lift Bridge Once the flame-cut blanks were produced, they were stress-relieved and straightened before we machined them to 1/4 inch thicker than that of the finished blank you will see in the next slide. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/2422ee23-511e-4582-81bf-686001a899af/003.jpg James River Lift Bridge Palletized blanks. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/fd928348-5ac8-4fbb-957f-43f85eb77898/004.jpg James River Lift Bridge https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/8743cf3a-d26b-46a7-8504-a079fa130555/005.jpg James River Lift Bridge Blanks for the cap nuts and the main nuts. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1d0aa310-fe85-47ba-86ef-7cecd90fcca4/001.jpeg James River Lift Bridge Flame-cut and forged material involves a lot of stress. This shot shows the sub-plate fixture we used to hold the blanks in their "relaxed" or normalized state. This was our strategy instead of using vises to hold the blanks, which could have resulted in a spring-back effect. We have deep knowledge of materials and processes and knew we needed to avoid producing a part out of spec. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/192b70f6-9b0c-43db-aaba-dffc18b0075f/002.jpeg James River Lift Bridge The fixture has slots for steel tabs, which we welded onto the bottom of the blanks. This was a low-profile attachment that will later be machined away in the third and fourth operations. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/931a76e3-2f7b-46f2-b253-ecb75be6faf1/003.jpeg James River Lift Bridge One of the take-up blanks set up in our Haas vertical milling machine. You can see that we machine down to about 3/8 of an inch of the t-slot table, leaving the welds intact. The sub-plate fixture allowed us to accurately shift the 190 lb and 330 lb take-ups on our Haas VF-5 SS t-slot table so that we could easily and accurately machine the full length of the parts. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/67547b43-b984-4cb2-b2ce-66ca16736ed2/004.jpeg James River Lift Bridge What the parts looked like after the first and second operations. The corners of the bolt blanks were machined down to reduce the challenge of turning the 3 3/4 inch acme thread and the slot on the top was a reference for the overall length of the bolt, allowing us to leave the extra material to hold onto in the turning operation. You can see the 3/8 inch flange at the bottom of the part. This is machined away in the third and fourth operations. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/e97ce847-5f75-43dd-93c1-68d23e4b35de/005.jpeg James River Lift Bridge The third operation: this resulted in the net finished geometry for both the top and the bottom of the eyebolt. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/7e62c8a7-ff15-480a-a050-88e36f2ff1c1/006.jpeg James River Lift Bridge The fourth operation being set up: the hole in the center, to the left of the mallet, is a reference hole for setting up the program to machine the fourth operation starting from the correct position after we have repositioned the part in the vises. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1d944238-2c7b-41bc-b428-8a5317a16ee3/007.jpeg James River Lift Bridge The blank is now ready for the last operation before turning the threads. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/40573396-5f16-469a-9864-3d8f7b7951aa/008.jpeg James River Lift Bridge The eyebolts required a 9/16 inch diameter bolt hole to be drilled through the 8 inch diameter head. This operation was done in our Haas VF-2SS. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1754499330362-IEG3IQJ347GIW76JIFUH/009.jpg James River Lift Bridge The hole needed to go through the head of the eyebolt at a 45 degree angle, so we designed a specialized fixture that supported the 200 lbs blank. This setup allowed us to accurately and repeatedly drill through all 50 eyebolts. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/ea345ccb-d56a-4246-87ed-210aadcbc64b/010.jpg James River Lift Bridge The last step was to turn the 3 3/4 inch acme threads onto the ends of the eyebolts. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/fe71c89c-41b2-4fc8-adf9-cd284f21b7c6/011.jpg James River Lift Bridge Thread cutting in a CNC lathe. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/cb0491b5-6f44-4f81-b561-ec617aba7cbd/000.jpg James River Lift Bridge Both the nuts and the cap nuts started out as the same material as the eyebolts. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/183704b2-442e-4afd-8cfc-e199c57f8bef/002.jpg James River Lift Bridge The blanks were rough flame-cut blocks. We machined the hex shape on one end. We would turn the cylinder side in our CNC lathe for the rest of the operations. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/9eec5a4b-5a08-491d-b159-1715f3709742/003.jpg James River Lift Bridge Blanks, ready to go into our CNC turning center. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/92bfab83-a8e2-4442-956d-70e77f1b00cb/004.jpeg James River Lift Bridge This operation in the CNC lathe turned the outer shape of the top of the cap nut and all of the materials on the inside, leaving only the threading to complete. Thread milling was a more reliable strategy than turning, because of the challenges related to intense tool pressure with this material and the size of the threads. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1ff75f45-3702-47cb-9401-453e375fbd00/008.jpg James River Lift Bridge Here's the setup for all the internal turning, as seen in our Haas ST-30Y lathe. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/530e5b21-47af-45a6-a080-b6bcb40b08de/009.jpg James River Lift Bridge Shown here is the 2 1/2 inch diameter inserted drill, which did the bulk of the interior material removal before boring. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/dc0c3a11-180b-4b88-8012-bef1184de9ab/005.jpeg James River Lift Bridge Completed blanks ready for threading. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/ec1bafc3-9b12-4161-aa53-2374bb681c58/006.jpeg James River Lift Bridge Blanks. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/cbbf493e-c3e4-47e7-87d6-33bd43a831e0/007.jpg James River Lift Bridge These are enormous parts - roughly the size of a watermelon. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1754499376775-Y4S8VTDO6GBG8G8H7YKQ/010.jpg James River Lift Bridge The fixture we used to hold the cap nuts while we machined the threads. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1754499391512-7NP4SE4H0I7P18PUKQ7L/011.jpg James River Lift Bridge A finished threaded cap nut. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/1754499411707-6MUKPOUGT06UQJ6ED1YQ/012.jpg James River Lift Bridge Each nut required a tolerance check with "go/no-go" gauges to verify the tolerances of the threads. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/fab86f5d-dab4-4809-8312-0e9f5df0e524/013.jpg James River Lift Bridge This allowed us to verify that the nuts would fit perfectly onto the eyebolt threads. They did! https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/c491da63-2f79-4075-8de8-fa2cd0acc170/014.jpeg James River Lift Bridge Finished main nuts, which do the lion's share of the work to hold the tension on the cables. https://images.squarespace-cdn.com/content/v1/5b6db64ff79392f5c5028ad1/acf5680f-090d-459e-82a7-0ba6aff22a5a/Long+Takeup+-+Painted+with+Nuts+-+001+%28Large%29.jpg James River Lift Bridge Final assembly: the last step before we delivered these to the client was painting by a VDOT-approved finisher. https://www.tektonics.com/for-government daily 0.75 2026-01-09 https://www.tektonics.com/new-client daily 0.75 2026-03-31 https://images.squarespace-cdn.com/content/v1/5ec321c2af33de48734cc929/1755119850814-Z6NY5TV3903GS8TC2UXT/imgg-demo-zdclfSYT.png https://images.squarespace-cdn.com/content/v1/5ec321c2af33de48734cc929/1755119850818-7LEBMIMVQTD2DRIYO2RR/imgg-demo-fqpOPE8k.png https://images.squarespace-cdn.com/content/v1/5ec321c2af33de48734cc929/1755119850821-6WFIH1S00YAKZZTIF678/imgg-demo-bMDK80dv.png